In electronics manufacturing, electromagnet cores are widely used in heating devices, household appliances, and new energy products. The integrity of their internal structures and the precision of their assembly directly impact product performance and lifespan. Traditional inspection methods, which rely heavily on manual visual inspection or contact measurement, are inefficient and difficult to identify internal micron-level flaws. This often leads to defect leakage, unstable yields, and increased after-sales risks.

Seamark XC1000 intelligent inspection system not only has efficient material counting capabilities, but also integrates professional electromagnetic core deviation and fracture inspection functions. Relying on micro-focus X-ray imaging and AI algorithms, it provides high-precision, non-contact quality solutions.

Microfocus Imaging Provides Insight into Internal Defects

Seamark XC1000 uses a micro-focus X-ray source and an amorphous silicon flat-panel detector, coupled with a high-pixel matrix and 16-bit AD conversion, to clearly present the internal structure of the iron core. It can accurately identify micron-level displacement deviations and prevent performance degradation caused by assembly offsets.

AI Intelligent Judgment, Accurate Identification of Defects

The system has built-in deep learning algorithms that can intelligently identify various defect types:

Abnormal structural assembly (offset, tilt)

Internal defects of materials (cracks, voids)

Fatigue and signs of aging

Triple Security Protection, Seamless System Integration

Seamark XC1000 is equipped with multiple mechanisms, including safety interlocks and light barrier protection, to ensure safe and reliable inspection. It supports seamless integration with MES/ERP/WMS systems, enabling real-time data upload, visual analysis, and quality traceability, helping companies build a closed-loop quality management system.

Multi-industry Application to Improve Quality and Efficiency

This function has been used to inspect the quality of electromagnetic cores in heating panels, home appliances, etc., significantly helping customers:

Improve quality inspection efficiency and reduce manual intervention

Intercept defective products in advance and reduce after-sales costs

Provide data support for process improvement

One Machine with Dual Functions, Capable of Both Material Inspection and Point Inspection

Seamark XC1000 is also a highly efficient material counting device:

Support 01005 and above SMD devices

Can count 4 plates at the same time with an accuracy of 99.99%

Support label printing, code reading and system docking

The XC1000 integrates both counting and core inspection functions in one machine, saving equipment and labor costs and optimizing production line layout. The XC1000 from Seamark is more than just a counting machine; it's also a quality control system for high-precision manufacturing.

Consult Seamark now to get exclusive customized solutions for your products!